Raw materials remain a significant component in determining the quality of Thermo-Mechanically Treated (TMT) bars. The right quality materials not only enhance lifespan but also increase the bars’ performance ability. But what exactly do raw materials in a TMT bar improve? The answer is quite comprehensive.
We at Ganesh Super can help you understand the importance of raw material selection. As a construction contractor, you must determine the quality of internal composition so that your infrastructure remains stable and long-lasting.
In this blog, we’ll evaluate the types of raw materials being selected and the assembling process for manufacturing high-quality TMT bars for construction. A detailed understanding can offer considerable resilience in future.
Continue reading to know more.
Best Raw Materials for TMT Bars
Irrespective of grades in TMT bars involving Fe 415, Fe 500, Fe 550 and other types, essential raw materials remain common. Our TMT bars involve the following raw materials:
Iron Ore
Iron Ore is the essential component of TMT bars. We include special gas treatment, which allows iron ore of TMT bars to gain long-term sturdiness and an ability to withstand heat.
Dolomite
Dolomite is actively used in high-quality TMT bars to detect and remove impurities. We use this raw material to improve impurities like phosphorus and silica. In return, both purity is maintained, and internal resilience is gradually enhanced.
Limestone
Limestone is a vital flux material used to detect and purify TMT bars for construction. Our extensive crushing, blasting, and screening improve the durability of high-quality TMT bars.
Coke and Coal
Coke and coal are extensively used to support the combination of dolomite and limestone. They speed up the manufacturing of TMT bars and ensure exceptionally high quality.
Why is Raw Material Selection Important?
Correctly selecting raw materials will be necessary to determine the performance of TMT bars. Here’s what you need to know:
Corrosion Resistance
Corrosion-resistant TMT bars are widely preferred for enhancing structural longevity. We involve only the best-quality iron ore and dolomite to manufacture the best-quality TMT bars.
Simultaneously, we apply zinc epoxy coating to our TMT bars during construction. This protective layer reduces direct contact with atmospheric air and TMT bars. In return, your building’s depreciation pace will reduce, and so will the maintenance cost.
Strength and Durability
We manufacture our TMT bars using a self-tempering process. Good-quality raw materials enable TMT bars to remain unbroken even in high temperatures. We consistently monitor and modify our manufacturing process to ensure that our TMT bars can withstand pressure.
This feature makes TMT bars the best choice for earthquake-resistant areas. So that both seismic shocks will be distributed while the structural support will be uncompromised.
Ductility
High ductility present within TMT bars in construction comes from high-quality raw materials. For instance, we include consistent heat quenching and increasing internal structure. Our TMT bars are highly malleable, making them perfect for any architectural design.
In earthquake-prone zones, high ductility reduces wall cracks, while architectural innovations are similarly harnessed.
Cost-Effectiveness
Our TMT bars are designed to withstand structural pressure and reduce depreciation pace. As your building maintenance decreases, the cost-effective notion is simultaneously achieved. This, in return, encourages the green building operations emerging across India.
What Makes Us Stand Out?
Our TMT bars for construction are widely distributed across Eastern India. The manufacturing process corporates quality from conception to completion in every production stage. Here’s how Ganesh Super stands out in performance:
- Unmatched Performance
- Customer Satisfaction
- Manufacturing Excellence
- Social Responsibility
- Employee retainment
Simultaneously, we focus on superior manufacturing processes, which in return have contributed to the performance excellence of our TMT bars. The following manufacturing stages are strictly followed for product efficiency.
Manufacturing Stages for Product Excellence
Heating the Billets
We heat our steel billets in a furnace at about 1200 Degrees Celsius. As a result, the TMT bars become pliable and perfect for any structural support.
Hot Rolling
The heated billets are passed through a series of hot rolling mills, which reduces their diameter and makes them into thin rods. Hot rolling is an essential approach we maintain to enhance resilience within our TMT bars for construction.
Ribbing
We use ribbed patterns on our TMT bars, which in return improves the gripping propensity of the rods. Once the bonding structure between TMT bars and the concrete increases, the risks of wall cracks decrease. As a result, buildings are protected from seismic shocks.
In Conclusion
TMT bars have become an essential construction component in recent years. Proper raw materials are selected accordingly to enhance their resilience. We at Ganesh Super actively participate in high-quality raw material selection so that each TMT bar is of the best quality and can support complex construction demands.
